How To Meet The New Requirements Of Automation, Informatization And Intelligence? Liu Tieyou, General Manager Of Beijing Jingwei Textile Machinery New Technology Co., Ltd., Said

"The textile industry was a labor-intensive industry in the past, but with the disappearance of China's demographic dividend, it cannot continue by traditional means. Automation and informatization are the inevitable direction of industrial development. In 2019, with the continuous deepening of China's supply side structural reform, the new requirements and new demands of the textile industry for high-end manufacturing and intelligent equipment will continue, and meeting these new demands will become the main direction of the company's development. ”Talking about the current market situation of textile machinery and the development direction of enterprises, Beijing Jingwei Textile Machinery New Technology Co., Ltd (hereinafter referred to as "Jingwei New Technology Company") General Manager Liu Tie Say.

Further improve the reliability and stability of advantageous products

In order to meet the growing demand for automation and intelligence of textile enterprises, Jingwei New Technology Co., Ltd. has been committed to the research and development of high-end products such as electrical control, industrial measurement, automated logistics transportation, intelligent management, machine vision, etc. The products of different fiber sorting machine produced by Jingwei Textile Machinery New Technology Co., Ltd. save a lot of workers picking cotton for customers and improve product quality Latitude and longitude E system It can enhance the informatization capability of customers and make the production process more transparent and digital. The automatic packing machine that Jingwei New Technology Co., Ltd. is preparing to launch also provides imagination space for enterprise packaging and transportation automation.

“ Different fiber sorting machine It has always been the basic product of Jingwei New Technology Company, and also the most advantageous product of our company. It has been widely accepted and used by high-quality customers at home and abroad, and has been praised by customers. At present, its market share has been far ahead. In 2019, the sales volume increased by 20% over the same period last year. The foreign fiber machine market is a fully competitive market, especially in recent years, the market competition is extremely fierce. Our company has been developing continuously, providing customers with more high-quality and stable products and continuous services, and growing together with our customers. ”Liu Tie said. According to Liu Tie, The stability and reliability of the new JWF0016E differential fiber sorting machine of Jingwei New Technology Company were further improved: The comprehensive detection rate of non luminous white polypropylene fiber, grey fiber, yellow fiber, dark green fiber and other fibers with low detection rate increased by 7 percentage points.

Latitude and longitude E system It is a professional product created by New Technology Company and enabled by science and technology for textile enterprise informatization. Jingwei E system has been committed to comprehensively solving the problems of information island, management efficiency, production efficiency and so on in the textile industry. Focusing on the data collection of cotton spinning equipment, a perfect intelligent information collection system of the Internet of Things has been built, which comprehensively uses intelligent gateway design, protocol converter, digital filtering technology, bus technology, RFID (radio frequency identification) technology, laser radar navigation technology, etc. to build a big data platform for enterprises, conduct in-depth analysis, and guide production management with data analysis in reverse. Jingwei E system realizes "intelligent scheduling" with order process as the core, optimizes production scheduling, and excavates equipment capacity; Realize order progress warning, equipment status warning, quality warning, environment warning and energy consumption warning; Build a "management and control integration" platform for textile enterprises to achieve the double improvement of management efficiency and economic benefits of textile enterprises.

Liu Tie said: "Jingwei E system, after more than ten years of research and development, has been developing and innovating, and is at the forefront of the industry. The first-class enterprises in the industry join hands with us to become partners. Through the use of e system, our customers have the means of enterprise informatization development and will have advantages in the future development. By the end of May 2019, the sales of our E system products had reached the target for the whole year. In addition, our company's delivery of electronic control system for winders also reached the level of 60% last year. ”

With the rising labor costs in China, textile enterprises are facing the problem of recruitment difficulties. The bobbin yarn from the winding machine needs manual handling, stacking, weighing, packaging, etc., which requires a lot of unskilled labor. The application of drum yarn conveying and packaging assembly line to replace manual conveying and packaging of drum yarn with robots can greatly reduce the number of workers for 10000 spindles and improve the yarn quality. Jingwei New Technology Co., Ltd. has identified the pain point of this industry and vigorously developed the automatic conveying and packaging system of bobbin yarn with automatic bobbin yarn baling machine as the core in the cotton spinning industry. From design, R&D, manufacturing to product maturity, Beijing New Technology Co., Ltd., relying on its own technical strength, has established several full-automatic drum yarn packaging and conveying lines at home and abroad in just 3 to 4 years, thus leaping to the leading position in the domestic industry. The demand for automated collection, transportation and packaging in the cotton textile industry is growing, and intelligence and informatization have become the development focus of the industry. It is expected that the annual output value can reach 50 million to 100 million yuan in 3-5 years, and maintain an annual growth trend of 20% to 30%.

Adjust the organizational structure to reduce costs and improve efficiency

With a strong technology R&D team and R&D innovation ability, Jingwei New Technology Co., Ltd. is at the forefront of intelligent manufacturing in the textile industry. As for the development priorities this year, Liu Tie said: "In 2019, the company will focus on improving the research and development ability and technological innovation ability of the research institute, and upgrading technology to make products more competitive. ”

According to the introduction, Jingwei New Technology Co., Ltd. has adjusted its existing organizational structure according to the technical development strategic plan of China Textile Machinery Group Co., Ltd. and based on the company's long-term development needs. According to its business functions, Jingwei New Technology Co., Ltd. is divided into three platforms: daily management, product production and service, and technology research and development. The function of technology research and development platform is realized through Beijing Research Institute, Beijing Research Institute carries out early technology research and development according to the technical development needs of the group company. After successful technology research and development, it transfers paid technology to the internal company of the group, improves the product technology level of the internal company, and improves the work enthusiasm of research and development personnel through project management. Product production and service functions are mainly realized by Jingwei New Technology Company, which will focus on product production, marketing and technical services; The daily management platform is gradually connected with the relevant departments of the headquarters, and the headquarters is responsible for unified scheduling and management. The internal management departments of New Technology Company are more streamlined, further reducing the company's management costs.

Liu Tie said: "New technology companies should gradually improve their capabilities according to the strategic positioning of the headquarters, actively cooperate with the strategic thinking of the headquarters' complete sets of equipment and electronic control integration equipment, adhere to high-end research and development, adhere to the international high-tech level, and constantly adapt to market demand. Set‘ Group oriented and incremental; Market oriented and benefit guaranteed; Facing the world and improving capabilities' Our strategic thinking should be put into practice. In order to ensure the effective improvement of product quality, shorten the implementation cycle of Jingwei E system project, improve the stability of system operation and improve the reliability of networking hardware. The material cost of Yixianjin8E machine is also effectively reduced. ”

Do a good job in technical services and open up overseas markets

After years of efforts, Jingwei New Technology Company's products have reached a high level of domestic market share, and exploring overseas markets will become the next step. In response, Liu Tie said: "In the international market, there are a lot of our equipment in use in Vietnam, India, Indonesia, Egypt and other countries, which has a very good foundation. In the future, we will focus on developing the foreign market on the premise of doing a good job in the domestic market. ”

He said: "We participated in the Vietnam Saigon Textile Clothing and Accessories Machinery Exhibition in March, and visited important customers of Vietnam Bandung Textile Company; He also participated in the European International Textile Machinery Exhibition (ITMA 2019) held in Barcelona, Spain, in June, which focused on the warp and weft E system. Our products have been sold to Japan, Vietnam, Thailand, India, Ethiopia, Indonesia, Bangladesh and other countries. In 2019, when Sino US trade frictions continue to escalate, we will increase overseas market promotion, do a good job in technical services for our original customers, and achieve a new overseas sales revenue of $10 million. ”

"We have made plans to go out actively to understand the changes and new demands of the international market, and will focus on emerging markets, such as India, Turkey and other countries. ”When it comes to Jingwei New Technology Company's direction of opening up the international market, Liu Tie said so. With the accelerated pace of the company's overseas market, more textile enterprises will use their intelligent products worldwide. In this context, the introduction of foreign advanced technology, coupled with our own R&D and innovation, and the vigorous promotion of automation and intelligence in the cotton textile industry will not only help the cotton textile industry quickly get rid of traditional human demand, but also make production more efficient and management more intelligent. It has accelerated the pace of China's progress towards becoming a world power, and has a positive role in promoting sustainable social development. It is a heroic act that benefits the country and the people.